DESCRIPTION
General
Steering power assistance is provided by an electric motor mounted on
the steering column which drives the column through a worm gear arrangement.
The level of steering assistance is governed by the power output of the
motor. The EPAS ECU controls the current to the motor and hence the level
of steering assistance. The EPAS ECU measures the steering column torque
input from the driver and the road speed of the vehicle, supplying the
motor
with current to achieve the required level of assistance. The motor is
connected to the column via an electromagnetic clutch which is controlled
by the EPAS ECU. If the EPAS ECU detects a fault in the system, the motor
will be disconnected from the column by disengaging the clutch. The steering
reverts to a normal unassisted system with the clutch disengaged.
The driver steering torque input and direction of torque is monitored
by a sensor mounted on the steering column. The sensor measures the angular
displacement of a torque tube. Outputs from the sensor are processed by
two independent systems, these readings being compared by the EPAS ECU
for accuracy. A difference in the two calculated values indicates a fault.
The road speed signal, from a speed transducer on the gearbox, is also
processed by two independent systems.
OPERATION
Power supplies
Power for the EPAS motor is supplied from the in-line EPAS fuse (C0318)
to the EPAS ECU (C0317) on a N wire.
Fusible link 4 in the under bonnet fuse box supplies battery power to
the ignition switch (C0028) on a NP wire. When the ignition switch is
in position II, the power is fed to fuse 1 in the passenger compartment
fuse box on a BY wire. Fuse 1 supplies the feed to the EPAS ECU on a G
wire. A system earth is provided by a B wire connected between the EPAS
ECU and an earth point.
General
When the ignition switch is first turned to position II, the EPAS ECU
performs an integrity check to ensure that the system is operating correctly.
During the integrity check, the EPAS ECU earths the KU wire from the instrument
pack to illuminate the EPAS warning lamp. The warning lamp remains illuminated
until the EPAS ECU receives an engine speed signal from the ECM
(C0158 on VVC MEMS 2J models, C0159 on MPi MEMS 1.9 models, C0634 on MPi
MEMS 3 models) on a WB wire. The road speed signal is transmitted on a
WO wire from the speed transducer (C0195) to the EPAS ECU . The EPAS ECU
outputs a 5 volts supply to the torque sensor on an O wire and connects
the OY wire to earth to complete the circuit. Two independent torque signals
are input from the torque sensor to the EPAS ECU on the OU and W wires.
NOTE: Although installed in the harness, the UG and OW wires are not used.
When, from the torque sensor signals, the EPAS ECU detects a steering
input, it switches the supply from the in-line EPAS fuse to the EPAS motor.
For a right turn, the supply is switched to the NU wire between the EPAS
ECU and the EPAS motor , and the NR wire is connected to earth. For a
left turn the polarity is reversed. The EPAS ECU regulates the supply
to the EPAS motor between approximately 0.5 and 12 volts, depending
on the level of assistance required.
The clutch in the EPAS motor has a power feed from the EPAS ECU on a US
wire. The earth side of the clutch is connected to the EPAS ECU by a UK
wire. The EPAS ECU continually monitors the performance of the system.
If a fault is detected, the EPAS ECU energises the clutch, to disengage
the motor drive from the steering column, and illuminates the EPAS warning
lamp in the instrument pack; a fault code is then stored
in the memory of the EPAS ECU and the steering operates without power
assistance. Fault codes can be read using TestBook, which communicates
with the system on the K wire connected between the EPAS ECU and the diagnostic
socket . For certain faults, the EPAS ECU may temporarily reduce power
to the motor instead of disengaging the clutch.
Possible causes for clutch disengagement or reduced power assistance include:
- Motor overheat -
Repeated turning of the steering wheel from lock to lock causes a temperature
build up in the EPAS motor. The EPAS ECU monitors the power supply to
the EPAS motor and, if the level of EPAS motor activity will cause an
unacceptable temperature, reduces the current of the power supply. Reducing
the current of the power supply limits the power available for steering
assistance and prevents permanent damage to the EPAS motor.
- Engine racing -
If the engine speed is in excess of 2500 rev/min for 30 seconds and no
vehicle speed is detected, the EPAS ECU suspects a fault with either the
engine speed sensor or the road speed sensor. The EPAS ECU then disengages
the clutch and illuminates the warning lamp. If the vehicle subsequently
moves off and a road speed signal is received, the warning lamp is extinguished
and the clutch engaged.
- Low battery voltage -
If the battery voltage is below 8.4 volts, the clutch will be disengaged
and the warning lamp illuminated.
- Poor power supply -
A fault in the power supply to the motor may produce poor steering feel.
Low battery voltage may cause steering wheel loads to increase as the
assistance is impaired. Fluctuating voltage due to poor battery condition
or an alternator fault may cause torque fluctuations to be felt through
the steering wheel.
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