| © 2000 - 2018 Dieter Koennecke |
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| Refer to
appropriate section heading for component torque figures, e.g. Road wheel nuts - refer to SUSPENSION , notice old Spec 70Nm changed to 100Nm for 16" and 70Nm for 15" rims in year 2005!!) Exhaust front pipe to manifold - refer to MANIFOLD AND EXHAUST |
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| ENGINE Camshaft cover, bolts Camshaft ladder (except MPi MEMS3 2000MY on and VVC MEMS3 2001MY on) (MPi MEMS3 2000MY on and VVC MEMS3 2001MY on) |
|
MOTOR Nockenwellen Deckel, Schrauben Nockenwellen Klemmplatte ausser MPi MEMS3 ab MY2000 und VVC MEMS3 ab MY2001 MPi MEMS3 ab MY2000 und VVC MEMS3 ab MY2001 |
| Camshaft gear bolt 8 mm bolts 10 mm bolts |
33 Nm 65 Nm |
Nockenwellen
Ritzel Abdeckung 8mm Schrauben 10 mm Schrauben |
| Crankshaft pulley bolt WAM4243 | 205 Nm | Kurbelwellen Riemenradschraube WAM4243 |
| Cylinder head
bolts, tighten progressively 1st stage 30 Nm * (changed, was 20Nm) 2nd stage 180° 3rd stage 180°* |
Zylinderkopf
Dehnschrauben,
in folgenden Stufen 1. Stufe 30 Nm* (geändert, war früher 20Nm) 2. Stufe 180° 3. Stufe 180°* |
|
| Dipstick/filler tube
mounting bracket Engine harness to oil pump bolt Flywheel to crankshaft bolts Flywheel cover plate Lifting bracket Oil pressure relief valve sealing plug Oil pressure switch Oil pump to cylinder block bolts Sump bolts. Sump to gearbox, bolts Sump drain plug |
10 Nm 10 Nm 85 Nm * 9 Nm 9 Nm 25 Nm 12 Nm 10 Nm + 25 Nm * 45 Nm 25 Nm |
Ölstab
Führungsrohr, Haltewinkel Motor Kabelbaum an Ölpumpe, Schraube Schwungscheibe an Kurbelwellen, Schrauben Schwungscheibe, Abdeckblech Heber Winkel Öl Druckprofilventil, Dichtstopfen Öldruckschalter Ölpumpe an Zylinderblock, Schrauben Ölwanne, Schrauben Ölwanne an Getriebe, Schrauben Ölablassschraube |
|
Manual timing belt tensioner Tensioner pulley backplate bolt Tensioner pulley M10 Allen screw |
|
Manueller Steuerriemenspanner Zahnriemenspanner Montageplatte, Schraube Spannrolle M10 Innensechskantsschraube |
| Automatic Timing
belt tensioner Timing belt tensioner M6 bolt |
25 Nm + |
Automatischer
Steuerriemenspanner Zahnriemenspanner M6 Schraube |
|
Timing belt, front top cover Timing belt, front lower cover Timing belt, rear cover to coolant pump Timing belt rear cover upper bolts Torsion damper to flywheel |
9 Nm 9 Nm 10 Nm 9 Nm 22 Nm * |
Zahnriemenabdeckung,
vorn, oben Zahnriemenabdeckung, vorn, unten Zahnriemenabdeckung, hintere Abd. an Wasserpumpe Zahnriemenabdeckung, hintere Abd. obere Schrauben Dämpferplatte an Schwundscheibe |
Engine Mountings Bridge bracket assembly to upper tie bar Bridge bracket to RH mounting bracket Buttress LH to subframe Engine LH mounting to bracket bolts. (manual gearbox models) Engine LH mounting bracket to gearbox bolts Engine LH mounting centre bolt |
88 Nm 155 Nm 45 Nm 45 Nm 45 Nm 82 Nm |
Motor Halterungen Winkelbrücke an obere Zugstange Winkelbrücke an rechten Montagewinkel Stütze Links an Hilfsrahmen Linker Motorhalter an Winkel, Schrauben (manuelles Schaltgetriebe) Linker Motormontagewinkel an Getriebe, Schrauben Linker Motormontagewinkel, Mittlere Schraube. |
| Gearbox
mounting to RH buttress nut and bolt (EM-CVT only) |
82 Nm |
Getriebehalter
an Rechte Stütze, Mutter u. Schraube (Automatikgetriebe) |
| LH mounting
to engine LH mounting to gearbox screws (EM-CVT only) LH mounting to LH upper longitudinal Lower RH mounting bracket to engine Lower tie bar to rear subframe Lower tie bar to sump bracket Rear engine steady to bracket on sump Rear engine steady to subframe Rear mount to subframe bolts Rear mount to sump RH buttress to subframe RH mounting to buttress RH mounting to RH upper longitudinal Upper RH mounting bracket to engine Upper tie bar to RH upper longitudinal |
45 Nm 48 Nm 80 Nm 60 Nm 100 Nm 100 Nm 85 Nm 85 Nm 85 Nm 80 Nm 45 Nm 82 Nm 45 Nm 60 Nm 88 Nm |
Linker Halter
am Motor Linker Halter an Getriebe, Schrauben (nur Automatik) Linker Halter an linken oberen Längsträger Unterer rechter Haltewinkel an Motor Untere Zugstange an hinteren Hilfsrahmen Untere Zugstange an Ölwanne Winkel Hinterer Motorhalter an Ölwanne, Winkel Hinterer Motorhalter an Hilfsrahmen Hinterer Halter an Hilfsrahmen, Schrauben Hinterer Halter an Ölwanne Rechte Stütze an Hilfsrahmen Rechter Halter an Stütze Rechte Befestigung an rechten oberen Längsträger Oberer rechter Haltewinkel an Motor Obere Zugstange an rechten oberen Längsträger |
| * Tighten in sequence + New Patchlok bolt must be fitted. |
* in bestimmter
Reihenfolge festziehen + neue Patchlok Schraube verwenden |
|
| MODULAR ENGINE MANAGEMENT
SYSTEM -MEMS Air cleaner mounting bracket Camshaft position sensor - VVC and MEMS3 Crankshaft position sensor Distributor cap screws (none VVC and MEMS3) ECM bracket boltssump Engine coolant temperature sensor Fuel filter to bracket Fuel filter, inlet and outlet union Fuel pipe bracket to body |
10 Nm 6 Nm 6 Nm 2 Nm 8 Nm 6 Nm 10 Nm 30 Nm 10 Nm |
Modulares Motor
Management System - (MEMS) Luftfilter Montagewinkel Nockenwellen Positionssensor (nur VVC und MEMS3) Kurbelwellen Positionssensor Verteilerkappe, Schrauben (nur nicht VVC und MEMS3) Steuergerät Haltewinkel Schrauben Motor Kühlmitteltemperatursensor Benzinfilter an Winkel Benzinfilter Eingangs- und Ausgang Überwurfmutter Winkele, Benzinleitung am Chassis |
| Fuel pump cover
bolts Up to 2001MY 2001MY on |
17 Nm 10 Nm |
Benzinpumpenabdeckung,
Schrauben bis MY2001 ab MY2001 |
| Fuel pump
locking ring Up to 2001MY 2001MY on |
45 Nm 35 Nm |
Benzinpumpe
Schraubring bis MY2001 ab MY2001 |
| Fuel rail to
inlet manifold Fuel rail to fuel feed pipe |
10 Nm 8 Nm |
Benzinzuführung
an Einlasskrümmer Benzinzuführung an Einspritzleiste |
| HO2 Sensor | 55 Nm | Lambdasonde |
|
HT
lead cover screws (MPi MEMS 1.9 & VVC 2J) |
2 Nm 12 Nm 1.5 Nm 25 Nm 9 Nm 25 Nm 8 Nm 8 Nm 7 Nm |
Deckel
für Zündkabel, Schrauben (MPi MEMS 1.9 & VVC 2J) Hydraulik Steuerblock Magnetventil Muttern (VVC) Leerlaufstellventil (IACV; Schrittmotor) Zündspulen Winkel an Motorblock (VVC bis MY2000) Zündspule Schraube - MPi MEMS 1.9 Zündspule Schraube - VVC MEMS 2J Zündspule Schrauben - MPi and VVC MEMS 3 Zündspule and Deckel f. Zündkable - MEMS 3 Einlassluft Temperaturfühler (IAS) |
| Manifold absolute
pressure sensor (VVC only) VVC (up to 2000MY) and MEMS3 VVC (2001MY on) Oil temperature sensor - VVC Resonator to body Rotor arm to camshaft |
9 Nm 3 Nm 15 Nm 8 Nm 10 Nm |
Einlassluft
Absolutdruck Sensor (MAP Sensor, VVC) VVC (bis 2000MY) und MEMS3 VVC (ab 2001MY ) Öl Temperature sensor - VVC Resonatorbox an Chassis (bis MY2000) Verteilerfinger an Nockewelle (MPi ) |
| Spark plugs MPi MEMS 1.9 VVC MEMS3 MPi MEMS3 VVC MEMS3 Throttle body Throttle position sensor screws (TPS) |
25 Nm 25 Nm 27 Nm 27 Nm 7 Nm 1.5 Nm |
Zündkerzen MPi MEMS 1.9 VVC MEMS3 MPi MEMS3 VVC MEMS3 Drosselklappe Drosselklappenpositionssensor screws (TPS) |
| Catalytic Converter Catalyst overheat sensor (Japanese only) Catalytic converter to front pipe Catalytic converter to silencer |
30 Nm 50 Nm 50 Nm |
Katalysator Kat. Überhitzungssensor (nur Japan) Katalysatur an Flammrohr Katalysatur an Schalldämpfer |
| Fuel Tank Bulkhead closing panel Filler hose to tank Filler neck to wing Fuel pump cover to body Fuel pump lock ring Fuel tank retaining strap |
9 Nm 3 Nm 3 Nm 17 Nm 45 Nm 10 Nm |
Benzintank Verschlussdeckel Schrauben Tankfüllschlauchschelle an Tank Tankfüllrohr an Kotflügel Benzintankabdeckblech an Chassis Benzinpumpe Verschlussring Benzintank Haltebänder |
| Throttle
Cable Throttle pedal to bulkhead fixing Throttle pedal bracket to pedal box |
6 Nm 22 Nm |
Gaszug Gaspedal an Halterung Gaspedalwinkel an Pedalbox |
| COOLING Coolant pump to cylinder block Coolant pump to timing belt rear cover Coolant rail to cylinder block Engine bay cooling fan to body Expansion tank to mounting bracket Radiator to fan motor Thermostat housing cover Thermostat housing to cylinder block |
10 Nm 10 Nm 9 Nm 9 Nm 5 Nm 3 Nm 9 Nm 9 Nm |
KÜHLUNG |
| Bleed points Radiator bleed screw (made from plastic !!) Heater bleed screw Radiator return line, bleed screw (don't forget the fourth bleed location in case the engine has stood dry for some time, the jiggle valve flow back hose from head to expansion tank jiggle valve) |
5 Nm 7 Nm 9 Nm |
Entlüftungspunkte/Entlüftungsschrauben |
| MANIFOLD
AND EXHAUST Alternator heat shield Catalyst to silencer Coolant hose heat shield |
9 Nm 50 Nm 9 Nm |
KRÜMMER
und AUSPUFF Lichtmaschinen Hitzeschild Katalysator an Schalldämpfer Kühlerschlauch Hitzeschild |
| Exhaust manifold,
heat shield top bolt bottom bolt Exhaust manifold to cylinder head Exhaust manifold to front pipe flange nuts Exhaust mountings to body |
25 Nm 10 Nm 45 Nm * 50 Nm 25 Nm |
Auspuffkrümmer;
Hitzeschild |
| Inlet manifold to
cylinder head nuts and bolts MPi VVC Inlet manifold support bracket - VVC Inlet manifold to manifold chamber - VVC Silencer clamp, nut Silencer clamp to flange studs Silencer RH mounting bracket Silencer heat shield Stepper motor to inlet manifold Throttle housing to manifold chamber - VVC * Tighten in sequence |
17 Nm * 25 Nm * 25 Nm 25 Nm 30 Nm 50 Nm 15 Nm 10 Nm 1.5 Nm 9 Nm |
Einlasskrümmer
an Zylinderkopf, Muttern und Schrauben MPi (Plastik) VVC (Aluminiumguss) Einlasskrümmer Stützwinkel - VVC Einlasskrümmer an Krümmerkammer - VVC Schalldämpfer Schelle, Mutter Schalldämpfer Schelle an Flanschbolzen Schalldämpfer Rehcter Montagewinkel Schalldämpfer Hitzeschild Schrittmotor an Einlasskrümmer (IACV) Drosselklappengehäuse an Krümmerkammer - VVC * in bestimmter Reihenfolge festziehen |
|
CLUTCH |
15 Nm 25 Nm 18 Nm 25 Nm * 25 Nm 18 Nm 7 Nm |
KUPPLUNG Kupplungsdämpfer an Haltewinkel (nur VVC) Kupplungsgeberzylinder an Pedalplatte Kupplungsgeberzylinder Rohrverbindung Kupplungsdruckplatte an Schwungrad Nehmerzylinder an Haltewinkel Nehmerzylinder Rohrverbindung Nehmerzylinder Entlüftungsschraube * in bestimmter Reihenfolge festziehen |
| MANUAL
GEARBOX PG1 Drain plug Filler plug Flywheel closing panel Gear lever assembly to body Gearbox to engine Gearbox to sump Selector cable abutment bracket to gearbox lower bracket Speedometer cable to gearbox (up to 2000MY) Road speed transducer (from 2000MY) |
45 Nm 35 Nm 80 Nm 9 Nm 80 Nm 45 Nm 45 Nm 10 Nm 12 Nm |
MANUELLES
SCHALTGETRIEBE PG1 |
| STEPTRONIC
(EM-CVT) GEARBOX (Automatic Gearbox) Connecting rod to selector lever nut Differential speed sensor Dipstick tube retaining bolt Drain plug Fluid cooler pipe clamp bolt Fluid cooler pipe to cooler bolt Fluid cooler unions Fluid pan bolts Fluid pump bolts Flywheel closing panel bolts Gear selector lever assembly to body Gear shaft speed sensor retaining bolt Gearbox to engine Gearbox mounting to gearbox Hydraulic control unit mounting bolts Lever to support bracket bolts Park/Neutral switch Park solenoid bolts Pitot chamber bolts Primary bearing nut Primary cover bolts Ratio control motor harness connector nut Road speed transducer retaining bolt Secondary cover bolts Selector cable bracket to gearbox Selector quadrant detent lever bolt Selector valve bolts Sequential gear change microswitch bolts Shift lock solenoid Speed Sensor Starter/Inhibitor/Reverse switch Valve body bolts |
6 Nm 9 Nm 25 Nm 30 Nm 10 Nm 10 Nm 14 Nm 10 Nm * 10 Nm * 9 Nm 10 Nm 9 Nm 80 Nm 48 Nm 10 Nm 10 Nm 12 Nm 15 Nm 10 Nm 180 Nm 10 Nm 9 Nm 12 Nm 10 Nm 25 Nm 10 Nm 10 Nm 12 Nm 15 Nm 9 Nm 12 Nm 10 Nm + |
STEPTRONIC
(EM-CVT) AUTOMATIKGETRIEBE |
| * Tighten in sequence + Fit new bolts/nuts |
* in bestimmter
Reihenfolge festziehen + neue Schrauben/Muttern verwenden |
|
| DRIVE
SHAFTS Drive shaft nut EJP7738 |
210 Nm, stake nut (1 ¼") 32mm |
ANTRIEBSWELLEN Mutter (zum verstemmen) Radnabe EJP7738 |
| STEERING EPAS ECU to bracket EPAS ECU bracket to fascia rail Ignition lock to steering column Shear bolts Pinion cover Steering rack clamp Steering rack ’U’ bolt Steering rack to intermediate shaft Steering column to intermediate shaft Steering column mounting brackets |
10 Nm 25 Nm 8 Nm 22 Nm 22 Nm 22 Nm 22 Nm 22 Nm |
LENKUNG EPAS ECU an Haltewinkel EPAS ECU Haltewinkel an Querträger Zündschloss an Lenksäule (Scherbolzen ) Lenkgetriebe Klemmschelle Lenkgetriebe U- Schraube Lenkgetriebe an Zwischenwelle Lenksäule an Zwischenwelle Lenksäule Haltewinkel |
|
Steering wheel
to column |
50 Nm 63 Nm 30 Nm 50 Nm 20 Nm |
Lenkrad an
Lenksäule bis MY 2001 (nicht höhenverstellbar) ab MY 2001 (höhenverstellbar) Spurstangenendstück an Lenkstange Spurstangenendstück Mutter Gelenkstück an Lenkgetriebe Zahnstange |
| SUSPENSION Front Suspension Anti-roll bar clamp bracket Anti-roll bar link. (ARB) Damper upper mounting Damper lower mounting Hub nut Hydragas unit retaining plate Hydragas pipe, unions Lower arm to subframe Lower ball joint nut Lower ball joint to lower arm Upper arm pivot shaft retaining plate Upper arm pivot shaft Upper ball joint nut Upper ball joint to hub |
22 Nm 35 Nm ** 37 Nm 45 Nm ** 210 Nm 25 Nm 20 Nm 85 Nm ** 45 Nm 40 Nm 10 Nm 74 Nm 54 Nm 105 Nm |
RADAUFHÄNGUNG |
| Rear Suspension Anti-roll bar bracket to hub Anti-roll bar to mounting bracket Anti-roll bar to link Damper upper mounting Damper lower mounting to upper arms Hydragas unit retaining plate Hydragas pipe, unions Lower arm to hub Lower arm to subframe Track control arm adjuster Track control arm to hub Track control arm to subframe Tie bar to subframe Tie bar to lower arm Upper arm pivot shaft retaining plate Upper arm pivot shaft Upper ball joint nut Upper ball joint to hub |
45 Nm 13 Nm ** 35 Nm ** 50 Nm 45 Nm ** 25 Nm 20 Nm 100 Nm ** 85 Nm ** 50 Nm 30 Nm 80 Nm 45 Nm ** 80 Nm ** 10 Nm 74 Nm 54 Nm 105 Nm |
Hintere
Radaufhängung Stabilisator Winkel an Nabe Stabilisator an Haltewinkel Stabilisator Verbindungsstange (ARB) Stoßdämpfer oben Stoßdämpfer untere Halterung Halteplatte Hydragaseinheit Hydragas Verrohrung Anschlüsse unterer Arm an Nabe unterer Arm an Hilfsrahmen Spurstange Einstellverschraubung Spurstange an Nabe Spurstange an Hilfsrahmen Zugstange an Hilfsrahmen Zugstange an unteren Arm oberer Arm Flanschplatte der Welle oberer Arm Mutter auf Welle oberes Kugelgelenk Mutter oberes Kugelgelenk an Nabe |
| ** = Tighten with suspension at nominal trim height | ** festziehen, wenn der MGF/TF abgelasssen auf den Rädern steht, um Verspannung auszuschliesen. | |
| Front Subframe Clamp plate to subframe Crush member to subframe Front mounting to body Front mounting to subframe Rear mounting to body. Rear mounting to subframe |
26 Nm 45 Nm 30 Nm 100 Nm 45 Nm 100 Nm |
Vorderer Hilfsrahmen |
| Rear Subframe Clamp plate to subframe Front mounting to body Front mounting to subframe Rear mounting to body Rear mounting to subframe LH & RH upper longitudinal bolts |
26 Nm 30 Nm 100 Nm 45 Nm 100 Nm 45 Nm |
Hinterer Hilfsrahmen |
| Wheel Nuts Alloy wheel, nuts 100 Nm* for 16" and 70Nm for 15" rims (the old Spec. until 2005 was 70 Nm) * Spare wheel, nuts 70Nm for 14" steel rim |
Radmuttern | |
| * = Tighten in sequence | * in bestimmter Reihenfolge festziehen | |
| BRAKES ABS ECU to modulator ABS ECU to mounting spigot ABS hydraulic modulator to bracket ABS sensor bolts Master cylinder to servo Master cylinder to pipe union Pedal box mounting bracket to top plate nuts and bolts Pedal box mounting bracket to bulkhead bolts Pedal crosstube bracket to bulkhead nut Pedal pivot shaft to pedal box end bracket nut Proportioning valve to body Proportioning valve to pipe union Servo to bracket Servo bracket to body Servo bracket to body bracket |
8 Nm 15 Nm 10 Nm 10 Nm 20 Nm 14 Nm 22 Nm 22 Nm 22 Nm 22 Nm 10 Nm 14 Nm 20 Nm 20 Nm 30 Nm |
BREMSEN |
| Front Brakes ABS speed sensor to hub Bleed nipple Brake pipe unions Caliper body to carrier guide pin Caliper carrier to hub Disc to drive flange Hose to calliper Hose to upper arm bracket |
10 Nm 10 Nm 14 Nm 45 Nm 85 Nm 7 Nm 35 Nm 45 Nm |
Vordere Bremsen |
| Rear Brakes ABS speed sensor to hub Bleed nipple Brake pipe unions Caliper to hub Caliper body to carrier guide pin Disc to drive flange Hose to caliper Hose to upper arm bracket |
10 Nm 10 Nm 14 Nm 85 Nm 45 Nm 7 Nm 35 Nm 45 Nm |
Hintere Bremsen |
| Handbrake Handbrake lever bracket to body Handbrake assembly to bracket Handbrake abutment bracket to mounting bracket Handbrake cable to luggage bay bulk head |
25 Nm 25 Nm 25 Nm 10 Nm |
Handbremse |
| SUPPLEMENTARY
RESTRAINT SYSTEM
SRS DCU bracket to body SRS DCU to bracket |
10 Nm 10 Nm |
|
| Airbags Passenger airbag to fascia bracket Drivers airbag to steering wheel Passenger airbag module bracket to fascia |
8 Nm 8 Nm 9 Nm |
Airbags |
| Seat Belts Seat belt assembly to body Seat belt assembly to seat Seat belt pre-tensioner to seat |
35 Nm 30 Nm 45 Nm |
Sicherheitsgurte |
| BODY ’A’ post trim Crossmember to floorpan. Header trim Headlamp to body Underbelly panel |
6 Nm 22 Nm 6 Nm 6 Nm 22 Nm |
Chassis |
| Bonnet Bonnet locking platform Bonnet to hinges Bonnet lock plate to body Bonnet release lever to bulkhead |
10 Nm 9 Nm 25 Nm 9 Nm |
Front Kofferraum |
| Boot Boot lid to hinges Boot lid striker to body Boot latch to boot lid |
9 Nm 10 Nm 10 Nm |
Kofferraum Kofferraumdeckel an Scharniere Kofferraum Schlosshaken an Chassis Kofferraumverschluß an Deckel |
| Bumpers Crash can to body Front bumper armature to body Front bumper valance to bumper armature Front bumper to crash can Rear bumper armature to body Rear bumper valance to armature |
25 Nm 25 Nm 25 Nm 25 Nm 22 Nm 25 Nm |
Stossstangen Front-/Heckschürze Knautschzonenprofil an Chassis Frontschürze an Chassis Frontschürze an Befestigungspunkte Frontschürze an Knautschzonenprofil Heckschürze an Chassis Heckschürze an Befestigungspunkte |
| Doors Door finishers Door glass regulator to door Door handle to door Door striker screws Latch assembly to door |
10 Nm 7 Nm 2.5 Nm 18 Nm 5 Nm |
Türen Türverkleidung Fensterheber Mechanik an Tür Türgriff an Tür Türschloß Haken Schrauben Schloßmechanik an Tür |
| Hood Soft Top Hood frame hinge to body Hood catch to header rail Hood header strikers Hard Top Front top catch to hard top |
45 Nm 20 Nm 6 Nm 10 Nm |
Dach Softtop Dachrahmen Scharnier an Chassis Dach Klammern Softtop Dachrahmen Dach Haken an an A-Rahmen Hardtop Front Klammer an Hardtop |
| Seats Seat runners Squab frame to cushion frame |
45 Nm 45 Nm |
Sitze Sitzschienen Rückenlehnenrahmen an Sitzrahmen |
| HEATING
AND VENTILATION Fascia rail support bracket Heater mountings Intake duct to body |
10 Nm 10 Nm 10 Nm |
HEIZUNG UND BELÜFTUNG |
| AIR
CONDITIONING Compressor Compressor to mounting bracket Compressor to pipe union |
45 Nm 25 Nm |
KLIMAANLAGE Kompressor Kompressor an Haltewinkel Kompressor an Rohrverschraubungseinheit |
| Condenser Mounting bracket to striker plate panel Air conditioning pipe to condenser |
17 Nm 5 Nm |
Kondensator Montagewinkel an Verschlußblech Aircon Rohr an Kondensator |
| Evaporator Evaporator to heater - clamp Evaporator to lower dash panel |
3 Nm 9 Nm |
Verdampfer Verdampfer an Heizungsclip Verdampfer an unteres Armaturenbrett |
| Receiver Drier Air conditioning pipe to receiver drier |
5 Nm |
Trockner Aircon Rohr an Trockner |
| Thermostatic
Expansion Valve Evaporator pipe clamp to expansion valve Evaporator pipe, bracket Trinary switch |
5 Nm 7 Nm 10 Nm |
Verdampfer
Ausdehnungsventil Verdampfer Rohrschelle an Ausdehnungsventile Verdampfer Rohr, Winkel Trinary Schalter |
| WIPERS
AND WASHERS Wiper arm to spindle Motor and linkage assembly to scuttle Motor to linkage bracket Crank to motor spindle |
20 Nm 10 Nm 12 Nm 18 Nm |
WISCHEN
UND WASCHEN |
| ELECTRICAL Aerial locking nut Alarm ECU Alternator to pulley Alternator to engine mounting clamp bolts Alternator adjustment tensioner bracket bolts Alternator tensioner pulley nut (A/C models only) Central locking motor to door Fusebox to body EPAS ECU to mounting Headlamp lower retaining bolts Headlamp upper retaining bolts Horn to valance Starter motor securing bolts Tail Lamp to body |
3 Nm 4 Nm 25 Nm 45 Nm 25 Nm 25 Nm 5 Nm 10 Nm 10 Nm 6 Nm 6 Nm 8 Nm 80 Nm 2 Nm |
ELEKTRIK Antenne selbsthemmende Mutter Alarm ECU Lichtmaschine an pulley Lichtmaschine an Motorhalter, Klemmschraube Lichtmaschine Justage Spannhebel Schrauben Lichtmaschine Riemenspannrollenmutter (nur m. Aircon) Schloss/Zentralverriegelung an Tür Sicherungsbox an Chassis EPAS ECU an Halterung. Scheinwerfer untere Halteschraube. Scheinwerfer obere Halteschrauben Horn an Halteschiene Anlasser selbstsichernde Schrauben Rückleuchten an Chassis |
| INSTRUMENTS Speedometer cable to gearbox union |
19 Nm |
Instrumente Tachowelle an Getriebegehäuse |
| CAPACITIES | FÜLLMENGEN | |
| Fuel tank | 50 litres | Benzintank |
| Engine oil
refill and filter change: Engine oil refill from dry: |
4.5 litres 5 litres |
Motoröl
wieder Befüllung mit Filterwechsel Befüllung wenn trocken |
| Manual gearbox: Refill From dry |
2.2 litres 2.4 litres |
Manuelles Getriebe: wieder Befüllung wenn trocken |
| Steptronic
(EM-CVT) automatic Gearbox: Refill - Gearbox only Fluid cooler and lines |
4.5 litres 1.0 litre |
Steptronic
(EM-CVT) Automatikgetriebe: wieder Befüllung - nur Getriebe Getriebeölkühler und Leitungen |
| Washer reservoir: | 2.3 litres | Wisch-Wasch Behälter |
| Cooling system
from dry: |
10.5 litres | Kühlsystem, wenn trocken |
|
CAUTION:
No other universal or Organic Acid Technology (OAT) anti-freeze should
be used with UNIPART Superplus 3 Anti-freeze and Summer Coolant. If UNIPART
Superplus 3 Anti-freeze and Summer Coolant is not available, use an ethylene
glycol based anti-freeze containing no methanol with non-phosphate corrosion
inhibitors which meet specifications BS6580 and BS5117 suitable for use
in mixed metal engines. To ensure the protection of the cooling system
against corrosion, these anti-freezes must be renewed every 12 months. CAUTION:
No other universal or Organic Acid Technology (OAT) anti-freeze should
be used with UNIPART AFC Longlife Anti-freeze and Summer Coolant. If UNIPART
AFC Longlife Anti-freeze and Summer Coolant is not available, use an ethylene
glycol based anti-freeze containing no methanol with non-phosphate corrosion
inhibitors which meet specifications BS6580 and BS5117 suitable for use
in mixed metal engines. To ensure the protection of the cooling system
against corrosion, these anti-freezes must be renewed every 12 months. CAUTION:
The anti-freeze used in the cooling systems of later cars contains OAT
corrosion inhibitors. This anti-freeze must not be used with any other
anti-freeze and must not be used as a replacement in cooling systems which
previously contained anti-freeze not of this type. For future servicing
convenience, it may be desirable to update the specified coolant in an
earlier vehicle by replacing it with Unipart OAT (XLC). This is permissible,
provided that the cooling system is first drained and flushed at low pressure
as described in the Workshop Manual - Repair No: 26.10.01. Solution
|
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| © 2000 - 2018 Dieter Koennecke |
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